Vulcan Hybrid X

Vulcan Hybrid X

UV LED Hybrid Printer (Flatbed & Roll-to-Roll) by ColorJet

Purpose

The Vulcan Hybrid X is an industrial-grade, state-of-the-art UV LED hybrid printer manufactured by ColorJet. Representing a £120,000 investment for Zell-em Ltd. and Grantham’s Signs, this production powerhouse seamlessly switches between flatbed printing (for rigid boards and sheet media) and roll-to-roll printing (for flexible vinyls, banners, and backlit films). Positioned as Zell-em’s primary day-to-day production engine, the Vulcan Hybrid X delivers high-speed, high-resolution output across both rigid substrates (up to 3200mm x 2500mm in landscape) and continuous flexible media up to 3.2 metres wide. It guarantees unmatched colour consistency across mixed-media, multi-element campaigns—ensuring every element of a client's branding matches flawlessly.


History

Installed in April 2026 at Zell-em’s production headquarters in Lytham St Annes, Lancashire, the Vulcan Hybrid X was acquired as a strategic investment to significantly expand large-format print capacity and balance factory workflows. Unifying production capabilities following the consolidation of Grantham’s Signs (famous for installing the world's largest recorded sign on the Blackpool Tower) under the Zell-em Ltd. banner, this addition reinforces Zell-em’s 80-year heritage of British print excellence. It sits alongside dedicated flatbed platforms and roll-to-roll machines to optimize throughput, ensure faster job turnarounds, and maintain strict colour uniformity across complex architectural and promotional branding projects.

Specifications

  • Printing Technology: Energy-Efficient Industrial UV LED Curing
  • Media Capability: Hybrid System (Seamless Flatbed Rigid & Roll-to-Roll Flexible Printing)
  • Maximum Print Width: 3.2 Metres (3200 mm)
  • Maximum Rigid Sheet Dimensions: Up to 3200 mm x 2500 mm (Landscape Orientation)
  • Substrate Compatibility: Rigid Boards (ACM, Foamex, Acrylic, Wood) & Flexible Media (Vinyl, Banner, Backlit Film)
  • Investment Value: £120,000
  • Workflow Role: Primary Day-to-Day High-Resolution Production Engine

Functions

  • Dual Rigid & Flexible Printing: Seamlessly handles both flatbed board printing and continuous roll-to-roll media on a single machine.
  • Unified Campaign Colour Matching: Eliminates colour variations across multi-element campaigns by printing diverse materials on the same primary platform.
  • 3.2m Oversized Printing Capacity: Enables rapid, full-bleed printing on large-format architectural signage, wide banners, and oversized rigid sheets.
  • Balanced Factory Workflow: Complements dedicated single-purpose printers to boost overall facility output and reduce production lead times.
  • Eco-Friendly UV LED Technology: Instant ink curing with minimal heat output, allowing safe printing on heat-sensitive flexible and rigid media.